Project: Double Girder Gantry Crane
Lifting capacity: 32t
Lifting height: 12meters
Span: 24meters
Control method: Remote control

I. Project Background
Deyao Stone Raw Material Trading Center is a large stone industrial park integrating storage, transfer, loading & unloading of granite and marble blocks. Each raw stone block weighs heavily, requiring frequent lifting work including truck unloading, stacking, transfer and outbound loading every day. The old lifting equipment had insufficient load capacity and limited working span, causing severe swinging during heavy lifting, low operation efficiency and potential safety hazards, failing to support large-scale stone circulation of the park. After on-site inspection of our standardized production workshop and witnessing the full prefabrication process of double girder gantry cranes, the client customized heavy-duty double girder gantry cranes for all-weather heavy lifting work at No.2 open-air raw material yard.
II. Customized Equipment Solution
Targeted structural optimization is carried out based on special lifting conditions of stone blocks. All structural components are prefabricated, anti-corrosion painted and tested under no-load & full-load conditions in our workshop, then split into modular parts and delivered to site by flatbed trucks for assembly



1. Main Double Box Girders
Fabricated with thickened Q355B high-strength steel plate through integral welding, featuring excellent bending & torsion resistance to greatly reduce girder deformation under eccentric lifting. Full-length maintenance walkways with guardrails are equipped on both sides for convenient daily maintenance.
2. Rigid A-type Leg Frame
Integrated double A-type legs with widened load-bearing base and stable stay cables deliver high wind resistance, eliminating obvious swinging under strong wind for stable stone lifting.
3. Heavy-duty Trolley Lifting System
Stone-industry dedicated lifting trolley equipped with double brake winch system (service brake + safety brake for double protection) and variable frequency buffering speed regulation to achieve impact-free lifting & lowering. Matching stone lifting slings and steel wire ropes can be supplied as a full set.
4. Full Set of Outdoor Anti-corrosion Protection
The whole crane undergoes sand blasting rust removal plus 3 layers of industrial anti-corrosion orange paint. Fully sealed waterproof & dustproof electrical cabinets, rain covers for motors & reducers and dust housings for traveling mechanisms resist erosion from yard dust and rain to extend service life.
5. Modular Split Design
The crane is split into independent modules including main girders, A-legs, maintenance walkways, lifting trolley and electrical components. Prefabricated parts are transported separately and quickly assembled on site with truck cranes to greatly shorten construction period.



III. Project Implementation Process
1. On-site Survey & Solution Customization
Our professional engineers conduct precise on-site measurement of yard span, lifting height, rated load and daily operation frequency, then provide special drawings and load calculation reports to confirm customized solutions targeting stone lifting pain points.
2. Standardized Workshop Production
All components follow national crane standards in cutting, welding, non-destructive testing and anti-corrosion painting. Full crane tests under no-load, half-load and rated full-load are completed before delivery with full set of factory qualification certificates issued.
3. On-site Installation, Commissioning & Handover
Professional installation team completes girder connection, leg fixing, electrical wiring and overall commissioning on site. Simulated safety tests under no-load, half-load, full-load and overload conditions are carried out successively, and formal handover is done after all indicators meet standards.



IV. Project Summary
This project is a benchmark customized case of our factory targeting open-air heavy lifting scenarios for stone raw blocks. Relying on core advantages of double girder gantry cranes including high load capacity, wide span, stable operation and weather resistance, together with one-stop full-process service, we accurately solve core pain points of raw stone transfer in stone yards. Our factory customizes 5t–200t single/double girder gantry cranes and overhead cranes for industries including stone, steel, precast components, sand aggregate and port yards, providing exclusive integrated heavy-lifting solutions.
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